Kawasaki Vulcan 700 & Vulcan 750 Motorcycle (1985-2006) Service Repair Manual Description Clymer Manuals motorcycle maintenance troubleshooting and repair shop service manual. Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This in addition to extensive research allows Clymer to achieve an unmatched level of detail accuracy and clarity. The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters numbered table of contents and an extensive index make it possible to locate the desired section quickly. Contents This Kawasaki Vulcan manual is 480 pages. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Notes cautions and warnings / Safety first / Service hints / Washing the bike / Special tips / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Gasket remover / Threadlocking compound / Expendable supplies / Serial numbers / Warning and information labels / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Mechanicâ??s tips / Ball bearing replacement / Seals / Riding safety / Storage / Specifications CHAPTER TWO / TROUBLESHOOTING Operating requirements / Troubleshooting instruments / Starting the engine / Emergency troubleshooting / Engine starting troubleshooting / Engine performance / Engine noises / Engine lubrication / Clutch / Gearshift linkage / Transmission / Electrical troubleshooting / Test equipment / Basic test procedures / Electrical problems / Charging system troubleshooting / Ignition system troubleshooting / Starter system troubleshooting / Carburetor troubleshooting / Excessive vibration / Front suspension and steering / Brake problems CHAPTER THREE / LUBRICATION MAINTENANCE AND TUNE-UP Routine checks / Pre-checks / Service intervals / Tires and wheels / Battery / New battery installation / Battery electrical cable connectors / Periodic lubrication / Engine oil and filter change / Engine oil pressure test / Fork oil change / Periodic maintenance / Drive chain cleaning and lubrication / Drive chain adjustment / Throttle adjustment / Air filter replacement / Coolant change / Tune-up / Valve clearance adjustment / Compression test / Spark plugs / Ignition timing / Carburetor idle mixture / Specifications CHAPTER FOUR / ENGINE Engine principles / Servicing engine in frame / Engine / External oil line / Crankcase right-hand side cover / Cylinder head and camshafts / Cylinder head and cover inspection / Camshaft inspection / Rocker arm and hydraulic lash adjuster assemblies / Valves and valve components / Cylinder block / Camshaft / drive chains / guides and tensioner assemblies / Pistons and piston rings / Oil pump / Primary drive gear / Balancer assembly and starter gears / Front bevel gear assembly / Crankcase / Crankshaft and connecting rods / Break-in / Specifications CHAPTER FIVE / CLUTCH Clutch / Clutch release mechanism / Specifications CHAPTER SIX / TRANSMISSION AND GEARSHIFT MECHANISMS External gearshift mechanism / Transmission and internal shift mechanism / Specifications CHAPTER SEVEN / FUEL / EMISSION CONTROL AND EXHAUST SYSTEMS Carburetor operation / Carburetor service / Carburetor assembly / Carburetor service / Carburetor adjustments / Fuel system cleanliness inspection / Throttle cable replacement / Choke cable replacement / Air filter / Fuel tank / Fuel shutoff valve and filte...