Honda XR400R Motorcycle (1996-2004) Service Repair Manual Description Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual get one today.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This in addition to extensive research allows Clymer to achieve an unmatched level of detail accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters numbered table of contents and an extensive index make it possible to locate the desired section quickly. Contents This Honda Motorcycle Manual is 352 pages. QUICK REFERENCE DATACHAPTER ONE / GENERAL INFORMATION Manual organization / Warnings cautions and notes / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Special tools / Basic service methods / Storage CHAPTER TWO / TROUBLESHOOTING Operating requirements / Starting the engine / Starting difficulties / Engine performance / Top end components / Preignition / Detonation / Engine noises / Engine leak down test / Fuel system / Test equipment / Ignition system / AC lighting system troubleshooting / Clutch / External shift mechanism and transmission / Kickstarter / Drive train noise / Front suspension and steering / Rear suspension / Frame noise / Brakes CHAPTER THREE / LUBRICATION MAINTENANCE AND TUNE-UP Service intervals / Torque specifications / Tune-up / Pre-ride inspection / Engine lubrication / Air filter / Spark plug / Engine compression check / Valve adjustment / Decompressor cable adjustment / Carburetor / Crankcase breather / Ignition timing / Control cable lubrication / Throttle cable adjustment / Clutch cable adjustment / Brakes / Drive chain and sprockets / Sidestand / Headlight aim / Tires and wheels / Wheel bearings / Steering / Front fork / Rear shock absorber / Rear swing arm and linkage / Spark arrestor cleaning / Nuts bolts and other fasteners CHAPTER FOUR / ENGINE TOP END Engine operating principles / Exhaust system / Cylinder head cover / Camshaft and cam chain tensioner / Cylinder head / Valves and valve components / Cylinder / Piston and piston rings / Engine break-in CHAPTER FIVE / ENGINE LOWER END Engine / Cam chain drive sprocket and tensioner guides / Crankcase and crankshaft / Engine break-in CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM Clutch cover and clutch release arm / Right crankcase cover / Clutch / Oil pump drive gear and primary drive gear / Oil pump / Kickstarter and idle gear / External shift mechanism / Clutch cable replacement CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM Transmission troubleshooting / Transmission / Transmission overhaul / Transmission inspection / Internal shift mechanism CHAPTER EIGHT / FUEL AND EMISSION CONTROL SYSTEMS Carburetor / Float level adjustment / Pilot screw adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Throttle cable replacement / Air box / Emission control CHAPTER NINE / ELECTRICAL SYSTEM Component testing / AC lighting system testing / AC regulator / Left crankcase cover and stator coil / Flywheel / Ignition system testing / Ignition system component replacement / Ignition timing...