Kawasaki KZ400 KZ/Z440 EN450 and EN500 Motorcycle (1974-1995) Service Repair Manual Description Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual get one today.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This in addition to extensive research allows Clymer to achieve an unmatched level of detail accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters numbered table of contents and an extensive index make it possible to locate the desired section quickly. Contents This Kawasaki Motorcycle Manual is 392 pages. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Notes cautions and warnings / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / Parts replacement / Basic hand tools / Test equipment / Mechanicâ??s tips / Specifications CHAPTER TWO / TROUBLESHOOTING Operating requirements / Troubleshooting instruments / Engine starting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Charging system / Starting system / Electrical problems / Ignition system / Breaker point ignition troubleshooting / Breakerless ignition troubleshooting / Excessive vibration / Front suspension and steering / Brake problems / Carburetor troubleshooting CHAPTER THREE / PERIODIC LUBRICATION MAINTENANCE AND TUNE-UP Routine checks / Maintenance intervals / Tires / Battery / Periodic lubrication / Engine oil and filter / Fork oil change / Periodic maintenance / Drive chain inspection and adjustment / Final drive belt inspection and adjustment / Clutch adjustment / Throttle adjustment / Front fork air adjustment / Coolant change / Tune-up / Air filter element / Cam chain tension / Valve clearance adjustment / Compression test / Spark plugs / Breaker point ignition / Contact point inspection / Contact point gap / Ignition timing / Electronic ignition / Carburetor / idle aped / Carburetor synchronization / Specifications CHAPTER FOUR / ENGINE KZ400 AND KZ440 Engine / Cylinder head and cylinder head cover / Automatic cam chain tensioner / Valves and valve components / Cylinder / Pistons and piston rings / Oil pump / Oil pressure relief valve / Alternator and starter / Engine sprocket cover / Engine sprocket or pulley / Crankcase / Kickstarter / Balancer / Crankshaft and connecting rods / Specifications CHAPTER FIVE / ENGINE 1985-ON Engine removal installation / Cylinder head and camshafts / Rocker arm assemblies / Cam chain tensioner / Valves and valve components / Cylinder / Pistons and piston rings / Oil pump / Oil pressure relief valve / Oil level switch / Neutral switch / Alternator / starter drive mechanism and starter / Crankcase / Crankshaft and connecting rods / Balancer shaft / Specifications CHAPTER SIX / CLUTCH AND PRIMARY CHAIN Clutch and primary chain / Specifications CHAPTER SEVEN / TRANSMISSION Shift mechanism / 5-speed transmission / 6-speed transmission / Specifications CHAPTER EIGHT / FUEL AND EMISSION CONTROL SYSTEMS Carburetor / Carburetor adjustment / Emission control / Specifications CHAPTER NINE / ELECTRICAL SYSTEM Charging system / Breaker point ignition / Transistorized ignition / Transist...