Honda CBR600RR Motorcycle (2003-2006) Service Repair Manual Description Honda CBR600RR Motorcycle Service and Repair Manual (2003-2006) M220Includes Color Wiring Diagrams. This service manual provides specific detailed instructions for performing everything from basic maintenance and troubleshooting to a complete overhaul of the Honda CBR600RR motorcycle. Do-it-yourselfers will find this service and repair manual more comprehensive than the factory manual making it an indispensable part of your tool box.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This in addition to extensive research allows Clymer to achieve an unmatched level of detail accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters numbered table of contents and an extensive index make it possible to locate the desired section quickly. Contents This Honda CBR600 Manual is 526 pages. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Warnings cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications CHAPTER TWO / TROUBLESHOOTING Starting the engine / Engine will not start / Engine performance / Engine removal and installation / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Fuel system / Electrical testing / Lighting system / Charging system / Ignition system / Starting system / Front suspension and steering / Brake system / Specifications CHAPTER THREE / LUBRICATION MAINTENANCE AND TUNE-UP Air filter / Compression test / Spark plugs / Ignition timing / Valve clearance / EFI starter valve synchronization / Idle speed adjustment / Engine oil and filter / Sidestand and ignition cutoff switch / Speciofications CHAPTER FOUR / ENGINE TOP END AND EXHAUST SYSTEM Cylinder head / Camshafts / Camshaft chain tensioner / Camshaft chain timing sprocket and chain guides / Valve lifters and shims / Valves and components / Speciofications CHAPTER FIVE / ENGINE LOWER END Removal installation / Oil pan oil strainer and pressure relief valve / Oil pump / Oil cooler / Crankcase / Piston and connecting rod assembly / Crankshaft / Break-in procedure / Speciofications CHAPTER SIX / CLUTCH STARTER CLUTCH AND EXTERNAL SHIFT MECHANISM Right crankcase cover / Clutch / Starter clutch and reduction gear assembly / External shift mechanism / Speciofications CHAPTER SEVEN / TRANSMISSION AND INTERNAL GEARSHIFT MECHANISM Transmission and internal shift mechanism / Transmission inspection / Internal shift mechanism inspection / Speciofications CHAPTER EIGHT / FUEL INJECTION AND EMISSION CONTROL SYSTEMS Fuel pressure test / Fuel flow test / Fuel tank cover / Fuel tank / Fuel pump / Air filter housing / Secondary fuel injection / Throttle body primary fuel injection / Fuel injectors (primary fuel injection) / Fast idle hot wax unit / idle air control IAC and thermal valve / Starter valves / Fuel cut relay / Map sensor / Intake air temperature IAT sensor / Camshaft position CMP sensor / Throttle position TP sensor / Bank angle sensor / Engine stop relay / Engine control module ECM / Throttle cable / Emission control system labels / Secondary air supply system / Evaporative emission control system / Oxygen sensor / Malfunction indicator lamp MIL / Speciofications CHAPTER NINE / ELECTRICA...