Kawasaki KX60 (1983-2002) & KX80 (1983-1990) Motorcycle Service Repair Manual Description Kawasaki KX60 (1983-2002) and KX80 (1983-1990) Manual. Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual get one today.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This in addition to extensive research allows Clymer to achieve an unmatched level of detail accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters numbered table of contents and an extensive index make it possible to locate the desired section quickly. Contents This Kawasaki Motorcycle Manual is 360 pages. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Notes cautions and warnings / Safety first / Service hints / Engine operation / Washing the bike / Torque specifications / Fasteners / Lubricants / RTV Gasket sealant / Threadlock / Parts replacement / Optional parts / Basic hand tools / Precision measureing tools / Special tools / Fabricating tools / Expendable supplies / Mechanic s tips / Safety / Specifications CHAPTER TWO / TROUBLESHOOTING Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting trouble / Engine / Engine performance / Engine noises / Excessive vibration / Fuel system / Tow-stroke pressure testing / Clutch /Transmission / Ignition system / Front suspension and steering / Brakes CHAPTER THREE / LUBRICATION MAINTENANCE AND TUNE-UP Pre-checks / Engine lubrication / Periodic lubrication / Periodic maintenance / Maintenance Schedule Intervals / Engine oil and filter change / Fork oil change / Drive chain adjustment / Engine tune-up / Front fork air pressure measurement / Storage / Specifications CHAPTER FOUR / ENGINE TOP END Engine lubrication / Engine cooling / Cleanliness / Servicing engine in frame / Cylinder head / Cylinder / Piston piston pin and piston rings / Break-in procedure / Reed valve assembly / Specifications CHAPTER FIVE / ENGINE LOWER END Servicing engine in frame / Engine / Engine sprocket / Crankcase and crankshaft / Specifications CHAPTER SIX / CLUTCH KICKSTARTER AND EXTERNAL SHIFT MECHANISM Clutch cover / Clutch / Primary drive pinion gear / Clutch cable / Kickstarter / External shift mechanism / Specifications CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM Transmission operation / Transmission troubleshooting / Transmission overhaul / Internal shift mechanism / Specifications CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS Air filter / Carburetor operation / Carburetor service (1983-1987) / Carburetor service (1988-on) / Carburetor adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Exhaust system / Exhaust system decarbonizing / Exhaust system repair / Specifications CHAPTER NINE / IGNITION SYSTEM Capacitor discharge ignition / Flywheel / Capacitor discharge ignition unit / Ignition coil / Spark plug / Engine stop switch / Wiring diagrams / Specifications CHAPTER TEN / LIQUID COOLING SYSTEM Cooling system inspection / Radiator / Water pump / Hoses / Specifications CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING Front wheel / Front h...