Suzuki GS500E Twins Motorcycle (1989-2002) Service Repair Manual Description Clymer motorcycle repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual get one today. Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This in addition to extensive research allows Clymer to achieve an unmatched level of detail accuracy and clarity. The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters numbered table of contents and an extensive index make it possible to locate the desired section quickly. Contents This Suzuki GS500E Twins Manual is 427 pages. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Notes cautions and warnings / Safety first / Service hints / Torque specifications / Fasteners/ Lubricants / Expendable supplies / Parts replacement / Emission control and battery labels / Basic hand tools / Precision measuring tools / Fabricating tools / Mechanic s tips / Ball bearing replacement / Seals / Riding safety / Storage / Specifications CHAPTER TWO / TROUBLESHOOTING Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting system / Charging system / Ignition system / Fuel system / Engine overheating / Engine noises / Cylinder leak down test / Clutch / Transmission / Drive train noise / Handling / Frame noise / Brakes / Specifications CHAPTER THREE / LUBRICATION MAINTENANCE AND TUNE-UP Pre-ride check list / Maintenance schedule / Engine oil and filter change / Oil pan and sump filter / Oil pressure test / Control cable lubrication / Drive chain / Periodic lubrication / Periodic maintenance / Air filter / Engine tune-up / Measure adjust valve clearance / Cylinder compression test / Spark plugs / Ignition timing / Idle speed adjustment / Carburetor throttle valve synchronization / Specifications CHAPTER FOUR / ENGINE TOP END Exhaust system / Cylinder head cover / Camshaft / Camshaft chain tensioner and guides / Camshaft drive chain / Cylinder head / Valve lifter and shim / Valves and components / Cylinder block / Piston and rings / Specifications CHAPTER FIVE / ENGINE LOWER END Removal installation / Oil pump / Oil pan and strainer / Oil pressure regulator / Oil cooler / Starter clutch and gears / Crankcase / Crankshaft / Connecting rods / Engine break-in / Specifications CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM External shift mechanism / Clutch lifter mechanism / Clutch cable / Specifications CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM Internal shift mechanism / Specifications CHAPTER EIGHT / FUEL AND EMISSION CONTROL SYSTEMS Carburetor / Pilot screw / Fuel level / Carburetor float height / Fuel injection system / Depressurizing the fuel system / Fuel injection precautions / Fault codes / Throttle body / Fuel pressure inspection / Throttle cable / Choke or fast idle cable / Air box / Fuel tank / Fuel valve / Fuel pump and fuel filter / PAIR system / Crankcase breather system / Evaporative emission control system / Specifications CHAPTER NINE / ELECTRICAL SYSTEM Battery / Charging system / Voltage regulator rectifier / Altern...