Suzuki LTZ400 Series ATV (2003-2008) Service Repair Manual Description Clymer ATV repair manuals are written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual get one today.Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of a motorcycle. This in addition to extensive research allows Clymer to achieve an unmatched level of detail accuracy and clarity.The step-by-step instructions and two-column text with large print are user-friendly. Bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb-tabbed chapters numbered table of contents and an extensive index make it possible to locate the desired section quickly. Contents This Suzuki LT-Z400 Manual is 336 pages. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Warnings cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications CHAPTER TWO / TROUBLESHOOTING Water damage / Starting the engine / Engine does not start / Poor idle speed performance / Poor medium and high speed performance / Electrical testing / Starting system / Charging system / Ignition system / Lighting system / Fuel system / Engine overheating / Engine noises / Cylinder leakdown test / Clutch / Transmission / Suspension / Frame / Brakes CHAPTER THREE / LUBRICATION MAINTENANCE AND TUNE-UP Maintenance schedule / Pre-Ride inspection / Air box drain plug / Air filter / Engine oil / Oil pressure check / Spark plug / Spark arrestor cleaning / Fuel line inspection / Fuel tank vent hose / Carburetor / Ignition timing / Valve clearance inspection / Compression check / Control cables / Cooling system / Tires and wheels / Battery / Drive chain and sprockets / Brake system / Shock absorbers / Front suspension / Swing arm bearing inspection / Rear suspension inspection / Skid plate inspection / Specifications CHAPTER FOUR / ENGINE TOP END Break-In period / Exhaust system / Cylinder head cover / Camshafts and cam chain tensioner / Cylinder head / Valves / Cylinder / Piston and piston rings / Specifications CHAPTER FIVE / ENGINE LOWER END Engine / Crankcase / Crankcase seals / Crankcase bearings / Engine balancer / Oil pump / Oil strainer / Oil pressure check valve / Oil tank / Crankshaft / Cam chain and rear guide / Balancer driven gear / Primary and balancer drive gears / Specifications CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM Right crankcase cover / Clutch / Clutch release camshaft / Shift lever / Shift mechanism / Clutch cable replacement / Clutch lever replacement / Reverse shift cable replacement / Specifications CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM Transmission operation / Transmission service / Input shaft / Output shaft / Reverse gear and axle / Transmission inspection / Shift drum and forks / Specifications CHAPTER EIGHT / FUEL SYSTEM Carburetor / Throttle position sensor / Carburetor operation / Fuel valve / Throttle cable replacement / Choke cable replacement / Fuel tank / Specifications CHAPTER NINE / ELECTRICAL SYSTEM Electrical component replacement / Alternator cover / Lower idle gear / Stator assembly / Rotor and starter clutch / Starter / Starting system switches / Ignition system / Charging system / Radiator fan system / Coolant temperature warning circuit / Head...